Custom Structured Foam/Mesh Hats: Design Personalized Hats

Design Custom Hats for Every Group

Custom hats are one of the most popular branded items we carry — worn outdoors, at games, on job sites, and in everyday life, they put your logo in front of new eyes constantly.

Brands for Every Budget: Choose from Richardson, New Era, Nike, Yupoong, and more. From budget-friendly basics to premium styles, we carry the right option for every group and price point.
Easy-to-Use Design Lab: Upload your logo, add text, or start with a free template. Every design is reviewed by a real artist before printing — no surprises at delivery.
Expert Embroidery: Embroidery stitches your design directly into the fabric for a polished, textured look that holds up through years of regular wear.
The Ultimate Walking Billboard: A well-made branded hat with clean embroidery gets worn for years — creating thousands of brand impressions on just one piece.
All-Inclusive Pricing: See your total upfront with no hidden fees. Pricing updates in real time as you adjust quantity, style, and colors.
Free Shipping & Satisfaction Guarantee: Standard delivery is free and arrives in about two weeks, guaranteed. Rush options available when you're on a deadline.

Frequently Asked Questions

What does it cost to order custom hats?

Pricing varies by style, quantity, and decoration. Use the Design Lab to get a real-time quote — pricing updates instantly as you adjust your order.

What brands does Custom Ink carry for hats?

We stock Richardson, New Era, Nike, Yupoong, and more. The Design Lab lets you filter by brand, style, and color so you can find the perfect fit for your group.

How does embroidery work?

Embroidery stitches your logo or design directly into the fabric for a textured, professional finish. It's ideal for polos, hats, bags, and outerwear — and it's built to last through years of wear.

Can I see a proof before my order ships?

Yes — every order includes a free digital proof reviewed by a real artist. You'll have a chance to approve your design before production begins.

What if I need help creating my design?

Our in-house design team is here to help. Chat, call, or email — and if you need original artwork created from scratch, our designers can do that free with your order.